( Free to use )
Faster & more efficient than other tools
Special optimization algorithms for a variety of material types.
Construction project
Cutlist Evolution is used to order materials for large construction projects.
In this case study, the supplier quoted a figure to produce panels based on their internal estimation tool.
Two source sheet sizes were available - the larger of which was substantially more expensive per sheet.
The challenge was to maximize efficiency while minimizing the number of larger sheets required.
Cutlist Evolution was used alongside other optimization software to challenge the original estimate and produce a cut list for the supplier.
Cutlist Evolution successfully managed to reduce the number of larger sheets required, while also reducing the total number of sheets.
The client reduced the original estimate by a massive 51 sheets, saved 3,416 square feet of materials and a huge amount of money.
Cut lists are essential documents in manufacturing projects, such as cabinetry and furniture production. They provide a comprehensive record of all the parts, dimensions, and cutting patterns needed. Creating these lists manually, however, can be challenging and time-consuming. Mistakes in preparing cut lists often lead to wasted materials and higher project costs.
Cut list optimization is a systematic method for minimizing material waste during the cutting process. While you can optimize cut lists manually, this traditional approach takes a lot of time and significantly increases the risk of human error. Advanced software solutions, like Cutlist Evolution, offer superior optimization results with much greater speed and precision than manual methods.
The system prioritizes operational efficiency, ease of manufacturing, and production speed, all while creating cutting patterns that enhance overall accuracy. Cutlist Evolution is a professional-grade optimization tool that uses advanced algorithms to generate production-ready cut lists. This software works with various cutting technologies, including CNC machining centers, laser cutting systems, water-jet equipment, and traditional guillotine cutting machinery such as beam saws and table saws. Its optimization algorithm carefully balances computational processing time with efficient material use.
Cut list optimization tackles a well-known mathematical problem often called the 'stock cutting problem' or 'bin packing problem.' The complex calculations involved in these optimizations require significant processing time, even with high-performance computing. In controlled tests using randomized part configurations, the system consistently achieves material utilization rates exceeding 90%.
Cutlist Evolution's unique algorithm strikes an optimal balance between material efficiency and practical manufacturing considerations. However, achieving the absolute maximum theoretical efficiency isn't always the best outcome for manufacturing. Highly efficient layouts can sometimes lead to complex cutting sequences that increase the chance of production errors. This approach allows commercial manufacturing facilities to achieve significant cost savings while minimizing material waste.
Ultimately, cut list optimization is a crucial manufacturing process that delivers measurable time and cost savings across many industries. Professional software solutions like Cutlist Evolution offer significant advantages over manual optimization methods due to their enhanced processing speed and improved accuracy. The system's ability to optimize cutting patterns for both linear and sheet materials makes it especially valuable for commercial manufacturing operations looking to maximize their operational efficiency.
( Free to use )
Export your optimized cut list as a professional PDF ready for the shop floor. Each layout shows the exact position and dimensions of every part, making it easy to follow cutting sequences accurately.
The PDF includes clear diagrams with part names, edge banding finish and planing requirements. Offcut positions are highlighted so you can easily identify reusable material.
Multiple output formats are available including summary views, tables and detailed machining instructions.
Keep your workshop organized.
Generate professional labels for every part in your project.
Labels include a part diagram showing edge banding, trim allowances and dimensions. QR codes link directly to a detailed part preview page for quick reference on any device.
Customize your label layout with adjustable rows, columns, and page sizes to match your existing label sheets. Labels automatically organize by stock sheet to streamline your workflow.
Track your materials and offcuts
Inventory and offcut management solution Cutlist Evolution is a full inventory and offcut management solution as part of the Enterprise plan.
Keep track of your materials and automatically select the best offcuts to use in future calculations. Automatically discard offcuts based on size.
If you're not ready for an Enterprise account, offcuts can be manually fed into the next calucation with a click.
Artificial intelligence and mathematical algorithms Cutlist Evolution is not like other optimization software. It uses a combination of artificial intelligence and mathematical algorithms to produce the best layouts. No other tools create cutting layouts in the same way.
A specialist algorithm exists for each material type - sheet, linear and roll. Each calculation considers many criteria to maximise efficiency and produce quick and accurate layouts to cut.
The result is a cut list which is efficient and with the fastest production speed. In addition to producing a part layout, a second pass runs to analyse the pattern and produce the fewest cuts required.
Settings for modern industrial saws, table saws, CNC machines, water jets, lasers & circular saws.
Pricing varies depending on your part & stock requirements.
Free: 40 parts / 10 stock.
Starter: 150 parts / 40 stock.
Pro: 200 parts / 60 stock.
Expert: 300 parts / 100 stock.
Enterprise: 500 parts / 100 stock.
Custom: We also offer custom plans for much larger quantities.
Vist the plans page to view all details and current pricing.
View our pricing & plansMobile & desktop. Office & workshop.
Share projects with a simple link.
Material optimization, estimation, quotation & e-commerce
Integrate our algorithms into your production processes more deeply with our API.
Do everything you can with Cutlist Evolution, but using your own website, app or internal software.
SmartCut APISell cut-to-size products online
Easily add cut-to-size products to your e-commerce store.
Cutlist Evolution can be embedded into your website, or used with our API.
SmartCut APIDo you run a cut-to-size business?
Embed our checkout processes quickly with minimal development.
What is cutlist optimization?
Cut list optimization is the process of arranging parts efficiently on stock material to minimize waste.
Are you as good as other tools?
We constantly benchmark our performance, and tend to ourperform any other tool by around 10% in terms of efficiency.
We will save you a significant amount on your stock bill.
Opticutter benchmark Cutlist Optimizer comparisonWhat materials is it suitable for?
Plywood, MDF, glass, sheet metal, wooden boards, pipes, vinyl, the list is endless.
Is there a post processor for my automatic beam saw?
You can export in PTX format - which is widely imported by computed controlled beam or panel saws for example Homag.
Software such as Cut Rite and Magi-Cut have been tested with our PTX format.
Is there an export format for my CNC machine?
You can export in DXF format - which is widely accepted by CNC software such as Vectric.
Is there an API?
If you'd like to integrate with your internal processes, we have an API which is quick to implement.
SmartCut APICan I send to my supplier when ordering material cut to size?
Each project can be shared easily with a special link, which is ideal for sending to suppliers.
Can I pay for just a single project?
Yes, we offer one day access which is excellent value.
What are the limitations of the free version?
The free version has a generous limit on the number of parts and stock which can be used, various professional features are available if you upgrade.
Will I be locked in?
No, you can cancel at any time from your account page.
Do I need to download Cutlist Optimizer or is there a PC app?
No download required — Cutlist Evolution is a free online cutlist optimiser that runs in any web browser on Windows PC, Mac, Linux, phone or tablet, with nothing to install. There is also a native iOS app if you prefer to work on iPhone or iPad.